The EPOCH 600 includes a specialized feature called the Corrosion Module, designed for inspectors that require both flaw detection and corrosion measurement solutions as standard application offerings. This optional software provides simplified instrument operation for corrosion applications, requiring less set up time and more efficient data collection. The Corrosion Module leverages many of the industry-leading corrosion inspection features revolutionized by dedicated corrosion thickness gages such as the Olympus 38DL PLUS while maintaining a close connection to standard flaw detector operation. This combination significantly lessens the requirement for operator training and enhances the versatility of the already popular EPOCH 600 instrument.
The Corrosion Module is intended to provide a rapid and simple solution for flaw detector users to perform basic corrosion inspections. The feature is compatible with several industry leading dual transducers from Olympus, including the D790. Once the appropriate transducer is selected, the Corrosion Module intelligently adjusts the pulser/receiver settings for optimal ultrasonic inspection quality. Measurement thresholds and gain adjustments are handled automatically, allowing immediate thickness measurements with minimal operator input. Using this feature, the operator is no longer required to constantly adjust the start, width and level of gates to maintain measurement consistency and avoid interfering geometric echoes. Echo-to-echo measurements are also possible (and simple) with the EPOCH 600 Corrosion Module.
The Corrosion Module includes many features common to dedicated corrosion thickness gages. These features allow efficient and accurate inspections, and include:
The Corrosion Module also features corrosion-style data logger file types, including 2D grid files and sequential files. A color-coded Grid View is also available for live visual analysis of material thickness trends by inspection area. The color coding of this Grid View can be displayed with up to three user-defined thickness ranges.
The Corrosion Module also includes a timed B-scan view. This B-scan is collected based on a single echo or from Echo-to-Echo measurements. The B-scan can be colored in up to three user-defined thickness ranges. This B-scan is used for fast data collection and consolidated reporting of areas of interest.
The technical specifications of the Corrosion Module include:
|Corrosion Module Specifications|
|Supported Transducers||D790 (5MHz), D798 (7.5MHz)|
|Maximum Thickness Range||254 mm (10 inches) @ 5900 m/s (0.2320 inches/µsec)|
|Thickness Range (Steel)||
D790 – 1.00 to 254 mm (0.040 to 10 inches)
D798 – 0.71 to 100 mm (0.028 to 4 inches)
|Gain Adjustment||Automatic (AGC) or Manual (0 – 110 dB)|
Thickness range dependent on material, transducer type, surface conditions, and temperature.
|Overall dimensions (W x H x D)||236 mm x 167 mm x 70 mm (9.3 in. x 6.57 in. x 2.76 in.)|
|Weight||1.68 kg (3.72 lb), including lithium-ion battery|
|Keypad||English, International, Japanese, Chinese|
|Languages||English, Spanish, French, German, Japanese, Chinese, Portuguese|
|Transducer connections||BNC or Number 1 LEMO|
|Data storage||50,000 IDs onboard, removable 2 GB MicroSD card (standard)|
|Battery type||Single lithium-ion rechargeable standard|
|Battery life||12 h to 13 h (lithium-ion), 3 h (alkaline)|
|Power requirements||AC Mains: 100 VAC to 120 VAC, 200 VAC to 240 VAC, 50 HZ to 60 Hz|
|Display type||Full VGA (640 x 480 pixels) transflective color LCD, 60 Hz update rate|
|Display dimensions (W x H, Diag.)||117 mm x 89 mm, 146 mm (4.62 in. x 3.49 in., 5.76 in.)|
|Pulser||Tunable Square Wave|
|PRF||10 Hz to 2000 Hz in 10 Hz increments|
|Energy settings||100 V, 200 V, 300 V or 400 V|
|Pulse width||Adjustable from 25 ns to 5,000 ns (0.1 MHz) with PerfectSquare™ technology|
|Damping||50, 100, 200, 400 Ω|
|Gain||0 to 110 dB|
|Maximum input signal||20 V p-p|
|Receiver input impedance||400 Ω ± 5%|
|Receiver bandwidth||0.2 MHz to 26.5 MHz at -3 dB|
|Digital filter settings||Eight digital filter sets standard (0.2-10 MHz, 2.0-21.5 MHz, 8.0-26.5 MHz, 0.5-4 MHz, 0.2-1.2 MHz, 1.5-8.5 MHz, 5-15 MHz, DC-10 MHz)|
|Rectification||Full-wave, Positive Half-wave, Negative Half-wave, RF|
|System linearity||Horizontal: ± 0.5% FSW|
|Resolution||0.25% FSH, amplifier accuracy ± 1dB|
|Reject||0 to 80% FSH with Visual Warning|
|Amplitude measurement||0 to 110% full screen height with 0.25% resolution|
|Measurement rate||Equivalent to PRF in all modes|
Velocity, Zero Offset
Straight Beam (First Backwall or Echo-to-Echo)
Angle Beam (Soundpath or Depth)
|Test modes||Pulse Echo, Dual, or Through Transmission|
|Units||Millimeters, inches, or microseconds|
|Range||3.36 mm to 13,405 mm (0.132 in. to 527 in.) @ 5,900 m/s (0.2320 in./μ)|
|Velocity||635 m/s to 15240 m/s (0.0250 in./µs to 0.6000 in./µs)|
|Zero offset||0 µs to 750 µs|
|Display delay||-59 mm to 13401 mm (-2.323 in. to 527.6 in.) @ longitudinal velocity in steel|
|Refracted angle||0° to 85° in 0.1° increments|
|Measurement gates||2 fully independent gates for amplitude and TOF measurements|
|Gate start||Variable over entire displayed range|
|Gate width||Variable from Gate Start to end of displayed range|
|Gate height||Variable from 2 to 95% full screen height|
|Alarms||Positive and Negative Threshold, Minimum Depth (Gate 1 and Gate 2)|
|Measurement display locations||5 locations available (manual or auto selection)|
|Gate 1||Thickness, Soundpath, Projection, Depth, Amplitude, Time-Of-Flight, Min./Max. Depth, Min./Max. Amplitude|
|Gate 2||Same as Gate 1|
|Echo-to-Echo||Standard Gate 2-Gate 1, Optional IF Gate Tracking|
|Other measurements||Overshoot (dB) value for DGS/AVG, ERS (equivalent reflector size) for DGS/AVG, AWS D1.1/D1.5 rating (D), Reject Value|
|DAC points||Up to 50 points, 110 dB dynamic range|
|Special DAC modes||Custom DAC (up to 6 curves)|
|Curved surface correction||Standard OD or Bar correction for Angle Beam measurements|
EP600-AWS (U8140147): AWS D1.1/D1.5 Weld Rating
EP600-TEMPLATE (U8140148): Template Storage
EP600-API5UE (U8140149): API 5UE Flaw Sizing
EP600-XDATA (U8140150): Expanded Data Logger File Types
EP600-AVERAGING (U8140151): Waveform Averaging
EP600-IG (U8140153): Interface Gate
600-BAT-L (U8760056): Rechargeable lithium-ion battery
600-BAT-AA (U8780295): AA battery tray
EP4/CH (U8140055): Chest harness
600-TC (U8780294): Transport case
EPLTC-C-USB-A-6 (U8840031): USB host cable to PC
EPLTC-C-USB-B-6 (U8840033): USB client cable to printer
600-C-RS232-5 (U8780299): RS232 communication cable
EP1000-C-9OUT-6 (U8779017): Alarm output cable
600-C-VGA-5 (U8780298): VGA output cable
MICROSD-ADP-2GB (U8779307): 2 GB MicroSD memory card
Dynamic DAC/TVG: Calculates signal amplitude as a percentage or decibel level compared to a DAC curve or a reference echo amplitude fixed at a time-varied gain. DAC versions include ASME, ASME 3, JIS, and Custom. Also includes several key features: dynamically adjustable DAC curves, switchable DAC and TVG views, and custom DAC warning curves.
DGS/AVG: This flaw sizing technique allows echo signals to be evaluated with a DGS/AVG diagram associated to a particular type of probe and material. The DGS/AVG diagram illustrates the relationships between echo height, flaw size, and distance from the transducer.
Curved surface correction: Corrects sound path information when using an angle beam transducer to circumferentially inspect a curved surface for either tubular or bar inspections.
AWS D1.1 and D1.5: Provides a dynamic reflector indication rating for various AWS weld inspection applications. This allows more efficient inspections by eliminating manual calculations.
Template Storage: Allows on-screen comparison of a live waveform with a saved reference waveform. Saved templates can be dynamically toggled on and off with a single key press for fast waveform comparison. Gain adjustment feature allows each saved template a unique base gain for inspections requiring varying sensitivity levels. Excellent for spotweld analysis and other applications.
API 5UE: Allows defect sizing according to API Recommended Practice 5UE. Uses the Amplitude Distance Differential Technique (ADDT) to measure the size of potential defects during the prove-up process of OCTG pipe. The measurement process is simple and repeatable since all ADDT variables are captured from a Peak Memory envelope.
Waveform Averaging: This feature allows the live A-scan view to represent an average of successively acquired A-scans. Waveform averaging improves signal-to-noise ratio when static flaws are detected. Averaging in 2X, 4X, 8X, 16X, and 32X.
The EPOCH 600 allows several methods of storing, archiving and reporting inspection and calibration data. The instrument features up to 50,000 points of onboard memory, augmented by an additional 2 GB of removable memory. It is also fully compatible with Olympus NDT's PC interface program, GageView™ Pro. With quick file setup functions and flexible data management, logging and reporting inspection data is simple and efficient.
The EPOCH 600 is fully compatible with our PC interface program, GageView™ Pro. You can download inspection data, review measurements on a PC, export measurements and calibration data to common spreadsheet programs, back up calibration and inspection data from the instrument, and perform basic operations such as instrument firmware upgrades and screen captures.
The EPOCH 600 features on onboard data logger for calibration and inspection file storage. The instrument comes standard with two primary files types: calibration (CAL) and incremental (INC) files. CAL files allows you to save a virtually unlimited number of parameter setups for fast and easy recall to live settings. INC files store multiple pieces of inspection data under a single file name for downloading and reporting by inspection.
The onboard data logger can be enhanced to feature full corrosion-style data logger file types through the Expanded Datalogger software option. This option includes the following data file types: sequential, sequential with custom point, 2-D grid, 2-D grid with custom point, 3-D grid, boiler, 2-D EPRI.
The EPOCH 600 utilizes 2 GB MicroSD memory cards for both onboard and removable memory. Through removable memory, you are able to store screen images in bitmap format for easy reporting, as well as exporting current or saved measurement and calibration data in .csv format. A second 2 GB MicroSD card is mounted to the PC board inside the instrument, and is responsible for all onboard data storage. In the event the instrument is damaged beyond repair, this MicroSD card can be removed at an authorized service center, allowing the operator to recover critical data from the damaged instrument.
The EPOCH 600 is mid-level, handheld ultrasonic flaw detector. Weighing only 1.68 kg (3.72 lb.), its horizontal case is built to withstand the rigors of very harsh environments. EN12668-1 plus features such as 400 V PerfectSquare tunable square wave pulser, digital filtering for enhanced signal-to-noise ratio.
The EPOCH 600 Digital Ultrasonic Flaw Detector combines Olympus' industry leading conventional flaw detection capabilities with the efficiency of a highly portable, intuitive instrument. The EPOCH 600 flaw detector's blend of efficient menus and direct access keys allows you to take advantage of the highest quality flaw detection platform with exceptional ease of use.
The large, full VGA transflective display combined with our patent-pending digital high dynamic range receiver provides a stable, striking A-scan representation in any lighting condition. Available in two hardware configurations, the EPOCH 600 offers you the choice to adjust parameters with a knob or with a navigation area on the keypad. The EPOCH 600 is designed to meet the requirements of EN12668-1 and allows a full range of standard and optional flaw detection features. The rugged, ergonomic design allows use in nearly any inspection environment, while the flexible PerfectSquare™ pulser and digital filtering capabilities can tackle nearly any application.
Key Features• Designed to meet the requirements of EN12668-1
• PerfectSquare™ tunable square wave pulser
• Digital high dynamic range receiver
• Eight digital filters for enhanced signal-to-noise ratio
• 2 kHz PRF for rapid scanning
• Knob or navigation pad adjustment configurations
• Large, full VGA sunlight readable display
• Long battery life, supporting lithium-ion or alkaline batteries
• Standard dynamic DAC/TVG and onboard DGS/AVG
• 2 GB MicroSD memory card for data transfers and storage
• USB On-The-Go (OTG) for PC communication
• Alarm and VGA outputs
• Optional analog output
The EPOCH 600 combines the efficiency of a basic flaw detector with the quality of Olympus' most powerful fully digital ultrasonic instruments. A full range of dynamic, reliable inspection features are packaged with economy of size and ease of use. This optimal balance brings powerful flaw detection features within reach of any level of inspector.
The EPOCH 600 design is focused on providing a very high level of flaw detection with the simplicity of a basic instrument. The EPOCH 600 is designed to be ergonomic, intuitive, and practical for both experienced and novice ultrasonic inspectors.
The EPOCH 600 user interface is based on the industry approved EPOCH 1000 Series imaging flaw detector. The EPOCH 600 combines a simple menu structure for instrument settings, calibration and software feature adjustment, with the EPOCH brand's hallmark direct-access key approach for critical inspection functions such as gain and gate adjustment, screen freeze, and file save. Supported in multiple languages, the EPOCH 600 user interface is intuitive for any level of operator.
The EPOCH 600 is designed for use in nearly any inspection environment, from bench top testing in a laboratory to extreme outdoor and hazardous conditions. Designed for IP rating in either knob (IP66) or navigation pad (IP67) configurations, and tested to very high environmental and reliability standards, the EPOCH 600 allows users in any inspection environment to feel confident in both the performance and durability of the instrument. The instrument is tested for vibration, shock, explosive atmosphere, and wide temperature ranges. And with a battery life to exceed 12 hours, the EPOCH 600 is the perfect solution for remote inspection locations.
The EPOCH 600 features a full VGA (640 x 480 pixels) resolution display. The horizontal design of the EPOCH 600 optimizes the A-scan size and readability on this high quality display. Built with transflective technology, this VGA display provides excellent clarity in indoor, low lighting conditions using its powerful backlight, as well as in direct sunlight by using the ambient light as a pseudo-backlight.
The EPOCH 600 provides excellent quality ultrasonic performance. Based on the same digital architecture as the EPOCH XT, LTC and EPOCH 1000 Series, the EPOCH 600 provides flexible, powerful pulsing and receiving features to accommodate the needs of most flaw detection inspections.
The EPOCH 600 comes standards with powerful flaw detection capabilities, such as:
• PerfectSquare™ tunable square wave pulser
• Digital high dynamic range receiver
• Eight 100% digital filter sets
• Auto or manually adjustable PRF from 10 Hz to 2000 Hz
• Pulser voltage from 100 V to 400 V
• Amplitude resolution to +/- 0.25%
• Five customizable digital measurements
In order to accommodate different user needs and preferences, the EPOCH 600 is available in two hardware configurations: one with an adjustment knob and the other with a navigation area on the keypad. The adjustment knob and the arrow keys on the navigation pad are responsible for parameter adjustment and value slewing.
The adjustment knob on the EPOCH 600 is used along with the CHECK and ESC keys to adjust parameter values in either coarse or fine increments. You have the ability to lock the knob to prevent accidental parameter value changes during an inspection. This configuration provides smooth value slewing for customers who prefer adjusting parameters using a knob. The knob configuration is designed to meet the requirements of IP66.
The EPOCH 600 navigation pad is a hallmark feature of the EPOCH flaw detectors. The up and down arrows on the navigation pad are used for coarse parameter adjustment, and the left and right arrows for fine adjustment. The navigation pad also contains additional functions and frequently used parameters such as gain, save, and the CHECK and ESC keys. The navigation pad configuration is designed to meet the requirements of IP67.
The EPOCH 600 is a lightweight, portable flaw detector built to be rugged and flexible for nearly any inspection. Some key physical features include:
• Large, full VGA resolution transflective display for vivid clarity in any indoor lighting and direct sunlight conditions
• Rubber overmolded bumpers on all four corners for shock absorption and anti-marring considerations
• Four-point harness connection for chest straps
• "No tools" access to battery compartment and side I/O door
• Continuous position stand with right angle crook for improved stability from 0 to 180 degrees
• Gasketed side door for USB OTG connection and removable memory
• Standard internal, rechargeable lithium-ion battery
• Standard AA battery tray for extended portable use
• Lightweight, ergonomic design for increased portability and ease of use
• EPOCH 600 Digital ultrasonic flaw detector, AC or battery operation
• Charger/AC adapter (100 VAC, 115 VAC, 230 VAC , 50 Hz or 60 Hz)
• Rechargeable lithium-ion battery
• AA battery tray
• Transport case
• Basic operation user's manual
• Quick reference card
• Comprehensive operation manual (CD)
|USB ports||USB On-The-Go (OTG)|
|Video output||VGA output standard|
|Analog output||1 analog output (optional), Selectable 1 V/10 V Full Scale, 4 mA max|
|Digital output||3 alarm outputs, 5V TTL, 10 mA|
IP rating Designed to meet the standards of the Ingress Protection (IP) rating number IP67 (navigation pad version) or IP66 (knob version) per IEC 60529-2004 (Degrees of Protection provided by enclosures - IP Code).
The product design was confirmed to meet the IP rating by means of Olympus NDT's internal design verification test process that occurs prior to the release of the product to production.
|Explosive atmosphere||Safe operation as defined by Class I, Division 2, Group D, as defined in the National Fire Protection Association Code (NFPA 70), Article 500, and tested using MIL-STD-810F, Method 511.4, Procedure I.|
|Shock tested||MIL-STD-810F, Method 516.5 Procedure I, 6 cycles each axis, 15 g, 11 ms half sine.|
|Vibration tested||MIL-STD-810F, Method 514.5, Procedure I, Annex C, Figure 6, general exposure: 1 hour each axis|
|Operating temperature||-10 °C to 50 °C (14 °F to 122 °F)|
|Battery storage temperature||0 °C to 50 °C (32 °F to 122 °F)|