Innov-X XRF and XRD Analyzers

SEA-Mate

Cargo Tanker carrying cargo

The SEA-Mate is specially adapted for optimal performance on-board sea-going vessels. This ruggedized XRF workstation monitors oils and other liquids for wear metals, additives and cat-fines.

Olympus Innov-X Sea-Mate XRF analyzer for oils analysis on board ships.Success in this critical analytical application is the combination of a field hardened XRF technology platform born from years of portable XRF product installations, combined with an advanced combination of diffractive optics technology and energy-dispersive XRF.

The result is a high performance on-board XRF analyzer designed for use in the most demanding marine environments. The SEA-Mate was built per specification by A.P. Moller Maersk for their international fleet of sea vessels.

The SEA-Mate analyzes lubricants and fuels for the presence of wear metals, sulfur content and elemental contaminants within minutes.

The SEA-Mate can analyze both lubricants and fuels, including the detection and measurement of cat fines in the fuel. It provides critical diagnostic information that allows a ship's crew to monitor an engines performance. This information helps prevent receipt of poor quality or off-spec fuel that can wear out the engine and even cause severe damage to critical components.

Olympus Innov-X Sea-Mate on-board oils analysis system display.Olympus Innov-X Sea-Mate on-board oils analysis system display.

Results from the SEA-Mate are easily viewed for ship operators to make decisions in real time for regulatrory compliance and true predictive maintenance. Fluid specs can be checked with ASP and CBR/Neural Network technololgy. The Enterprise system connectivity used is typically for connection to quality, asset monitoring, purchasing and ERP/MRP systems.

The SEA-Mate is composed of four main water tight and corrosion resistant components: XRF Unit, Sample Chamber, Computer & Touch Screen

The Sea-Mate begins XRF analysis of an oil sample at the push of a button.Sea-Mate sample analysis chamberSea-Mate oil sample bottles.

Elements Measured

Fuel SulfurAL + SiFePbCuVNiCrZnCa
M2000 X X X X X X X X X
M3000 X X X X X X X X X X
Detection range/PPM 100-60 K -5 0-5 K 0-1000 0-1000 0-1000 0-1000 0-1000 0-5000 100-50000

SEA-MATE® Product Specifications

M2000M3000
Weight 27 kg 65 kg
Excitation
Source
X-ray tube, Mo anode, 5kV with a max of 50W X-ray tube, Ag anode, 40kV up to 100µA with max of 4W X-ray tube, Mo anode,
Detector Si PiN diode detector, <220eV FWHM at 5.95 keV Mn K-alpha line Si Drift detector, -155 eV
Temperature R +5°C - +40°C +5°C - +40°C
Operation Windows based PC Windows based PC

The SEA-Mate results from on-board measurements correlate very well with controlled laboratory ICP measurements.

The Sea-Mate can show catfine and wear metal variation over time in used oil samples.

Olympus Innov-X Sea-Mate sample chamber for oils analysis.The SEA-Mate® On-Board XRF Fluids Workstation is specialized for marine fluids.

  • Fuel analysis
  • Sulfur in Fuel
  • Cat-Fines (Al & Si)
  • Fluid Specs
  • Wear Metals
  • Lubricant Blends

Oil, additive & fuel samples are typically analyzed on a daily basis to prevent engine or component failure by monitoring the trend in specific wear metals. By analyzing regular scrape down oil samples and looking for elevated concentrations of certain elements like iron, nickel, copper, chromium, lead and other elements, vessel operators try to determine abnormal wear and replace components before a catastrophic failure occurs. Sulfur content is monitored due to increasing regulations requiring that vesels burn lower-content sulfur in many locations worldwide.

The SEA-Mate analysis requires about 5 minutes, and may be used at time of fuel bunkering to check cantfines content and possibley avoid a costly and time-consuming debunkering. Also, the analysis may be used after processing marine fuel with existing on-board centrifuges to verify catfine contet is below recommended limits.

SEA-Mate Analyzer

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