Aplikacje
Application Notes
Automated QC / PMI Analyzer - For Fast, 100% Testing of Tubes
Tube and pipe manufacturers use many different metals and alloys in their production lines. To eliminate liabilities, avoid material mix-ups and to meet their customers' requirements, they must compare their product against acceptable alloy specifications.
Particularly in the aerospace, petrochemical and nuclear industries, the consequences of processing or fabricating with the wrong alloy material can be catastrophic, resulting in product failure, personal injuries, fatalities, liability claims and eventual loss of business. To protect their business, high volume manufacturers need a fast, non-destructive method that checks each piece prior to shipping. The FOX-IQ Tube & Rod system offers these capabilities in an easy to integrate, easy to use, and reliable solution.
FOX-IQ SystemThe FOX-IQ is a compact system that integrates easily with existing or new PLC-controlled processes. This robust system is engineered for 24/7 operation in industrial environments - it can endure high levels of vibration, electromagnetic and acoustical noise as well as dust and moisture. Each FOX-IQ delivers fast, pass/fail tests, accurate grade ID, and chemistry with automated links to the QC/QA reporting system. The FOX-IQ is controlled by a PC for start/stop, data acquisition, decision making and communication to external devices. The FOX-IQ is driven by powerful and intuitive software that has been developed and custom designed specifically for the tube and pipe industry in cooperation with several market leaders. Features include multi-level access, automated retesting, extensive reporting and an intuitive touch screen interface. |
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FOX-IQ Advantages
- Fast accurate analysis in matter of seconds
- Remote controlled - no site operation intervention required
- Integrated automatic analyzer QC and performance verification
- Compact, robust design fits into most existing operations with minimal infrastructure changes
- Flexible; simple intuitive control allows for minimal user intervention and makes it easy to add new alloys
- Minimal downtime - pre-calibrated Probe Head Assemblies can be exchanged in minutes
- Low power requirements: needs only 110/220V
- Uses an X-ray tube, eliminating the regulatory headaches of a radioactive source
| Basic Specifications and System Description | |
| Source: | X-ray tube; no radioactive isotopes |
| Detector: | Si PiN diode detector; 250 eV Resolution at 5.95 KeV Mn K-alpha line |
| PC: | External PC, Windows XP operating system |
| Housing: |
Anodized aluminum. Sealed to moisture & dust. Shielded from EMI emissions
Weight of Probe Head Assembly: 4lb/1.8kg; Electrical interface: 18lb/8kg |
| Test Surface Temperature Range: | up to 900°F |
| Cable Length: |
Probe Head Assembly - Electrical Interface: Up to 100 ft. / 30 m. Standard lengths: 3, 5, 10 or 20 meters.
Electrical interface - PC: dependent on customer requirement |
| Tube Voltage: | 10 kV - 40 kV |
| Current: | 100 µA maximum, 10 µA typical |
| Tube Filtering: | Up to 5 filter positions for optimal analysis on 25+ Elements |
| Shutter: | Automatic shutter for safety and internal standardization |
| Power: | AC 110-250 V, 50/60 Hz |
| I/O: | The User Interface runs on a PC equipped with the Innov-X PC software to control the FOX-IQ to analyze sample spectra, manage results and to interface with external devices through RS-485 or TCP/IP. The Electrical Interface supports an external sample trigger input and provides a pass/fail indicator signal that can be used to trigger other line equipment to accept or reject the sample, based on the analysis results. |
Products used for this application
FOX-IQ Process & On-Line XRF System
The FOX-IQ Process & On-Line XRF System is for automated, continuous, on-line XRF measurements of Ca to U. It’s designed for 24/7 operation industrial environments to optimize processes for increased productivity & improved quality. Used for metals, alloys, liquids & other fluids. Easy install, low cost of ownership.
