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Application Notes
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In today's aerospace market, the reliability of airplanes is more than ever a prime concern because airlines companies are trying to make their fleet last longer. To reach this goal safely, these companies must perform more inspections in order to ensure customer safety.

Some of the parts that have required inspection lately include landing gears, which are subject to intense stress upon takeoffs and landings. The section that must be inspected is a cylinder possessing three different diameters in the zone of interest. The best way to inspect that zone is to use a phased-array technique with steering capabilities to simultaneously fire 40- to 70-degree shear wave refracted angles in the part.
The adapted wedge and the combination of angles provided by the phased array system allow the complete inspection of the zone of interest in a single pass.
Some of the advantages of such a technique, in comparison to standard techniques, are the simplicity (performing a single one-line scan instead of a raster scan) and the ability to cover a complete volume using multiple angles at the same time. With this system, any inspector can perform the inspection faster and with better reliability.

Typical Inspection Requirements
  • Adapted probe and wedge to the curved surface
  • A-scan, B-scan, and sectorial scan displays
  • Storage of a one-line scan for analysis
  • Landing gear diameter: 5 in. (127 mm) to 8 in. (203.2 mm)
  • Part thickness: 0.5 in. (12.7 mm) to 1.5 in. (38.1)
  • User-friendly operating system
  • Portable system
  • Inclusion
  • Crack
Description of the Solution
  • Manual inspection using one small phased-array probe
  • One-line scan at around 12 mm/s (0.472 in.)
  • Inspection with 40- to 70-degree refracted angle
  • Real-time display of A-scan, B-scan, and sectorial scan
  • Storage of a one-line scan for analysis

Material Requirements

Inspection Method
The probe is configured to perform an sectorial scan from 40 to 70 degrees in the OmniScan software. The display and gain level are adjusted on flat bottom holes, and ID and OD notches using a mock-up of the real landing gear.
The scan then performs one longitudinal scan around the landing gear. The image is frozen and analyzed using A-scans, B-scans, and sectorial scans. Finally, if the piece is rejected, the scan is stored and kept for records.

Olympus IMS

이 애플리케이션에 사용되는 제품
OmniScan ™ X3 시리즈의 모든 결함 탐상기는 완전한 위상 배열 툴박스입니다. 혁신적인 TFM 및 고급 PA 기능은 강력한 소프트웨어 도구와 간단한 워크 플로우로 생산성을 향상시키는 동시에 결함을 확실하게 식별하는 데 도움이됩니다.
단일 그룹인 경량 옴니스캔 SX는 읽기 쉬운 8.4인치(21.3cm) 터치 스크린을 갖추고 있으며, 비용 효율적인 솔루션을 제공합니다. 옴니스캔 SX는 SX PA와 SX UT의 두 가지 모델로 제공됩니다. SX PA는 UT 전용 SX UT와 마찬가지로 P/E, P-C 또는 TOFD 검사를 위한 재래식 UT 채널을 장착한 16:64PR 장치입니다.
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