Olympus Logo
Resources
Application Notes
Back to Resources

Ultrasonic Thickness Measurements of Hot Metals


Ultrasonic thickness gauging is not just limited to materials at normal (ambient) temperatures. The thickness of a part can be measured even when the surface temperature approaches 900 deg F (500 deg C). In metals particularly there may be circumstances when the thickness of the part needs to be measured during an ongoing process where the test piece cannot be cooled down.

Ultrasonic testing has the advantage - just as at normal temperatures - that thickness measurements can be taken from one side of the hot part. Ultrasonics may be the preferred method of measurement even when both sides of the hot metal part are accessible. The reason is that ultrasonic thickness measurements can be made instantly and with very brief contact with the hot surface.

For the best calibrated accuracy, the effect of the higher temperature on the velocity of sound must be taken into account. Although change in sound velocity with temperature is much less in metals than in plastics, significant errors in measured thickness can result if sound velocity is not corrected.

Equipment: A major reason to classify hot metals separately is that when the temperature of a surface exceeds approximately 120 deg F (50 deg C), Microscan contact transducers cannot be used because they will be damaged by thermal expansion effects. Consequently, gauges that exclusively utilize contact transducers cannot be used for making thickness measurements on hot surfaces.

For measurement of smooth hot metal we recommend the Model 38DL PLUS, or Model 45MG with Single Element software, which can be used with delay line transducers or immersion transducers. On hot surfaces delay line transducers must be used with selected high temperature delay lines. The thickness of hot corroded metal parts or parts with rough surfaces should be measured with a D790 or D791 dual transducer. The 38DL PLUS and , 45MG gages can both be used for this purpose.

Olympus IMS

ProductsUsedApplications


45MG

The handheld 45MG ultrasonic thickness gage is packed with measurement features and software options. This unique instrument is compatible with the complete range of Olympus dual element and single element transducers, making this gage an all-in-one solution for virtually every thickness gage application.

38DL PLUS

The 38DL PLUS is an advanced ultrasonic thickness gage. Uses dual element transducer for internal corrosion applications, and has features that include THRU-COAT technology and echo-to-echo. Uses single element transducers for very precise thickness measurements of thin, very thick, or multilayer materials.

27MGNEW

The 27MG is a basic ultrasonic thickness gage designed to make accurate measurements from one side on internally corroded or eroded metal pipes and parts. It is lightweight, durable, and ergonomically designed for easy, one-hand operation..
Sorry, this page is not available in your country

Let us know what you're looking for by filling out the form below.

This site uses cookies to enhance performance, analyze traffic, and for ads measurement purposes. If you do not change your web settings, cookies will continue to be used on this website. To learn more about how we use cookies on this website, and how you can restrict our use of cookies, please review our Cookie Policy.

OK