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Evaluating the shape of a plastic bottle vent hole of drinking spout


Micron-sized shape measurements using a laser microscope

Plastic bottle cap
Plastic bottle cap

(1) Application

Plastic bottles are ubiquitous. Since they are beverage containers, their sanitation is strictly managed. Some bottle caps contain a small cut on the side called a vent hole, and it is designed to clean the drinking spout. When the cap has this hole, the screw area of the drinking spout can be cleaned by watering the cap after filling the bottle and tightening the cap. When the bottle’s content is heated to a high temperature, it causes the vent to open, allowing water into the hole. The water washes the screw spout and drains from the bottom of the cap. Because the size of the cut determines how much the hole opens, it is important to observe the cut’s size and condition.

(2) Olympus' solution

The LEXT OLS5000 3D scanning laser microscope uses a confocal optical system to combine multiple images with focused height information, enabling high-resolution, precise 3D profile measurements and clear, high-resolution images. Thanks to dedicated objective lenses with high numerical apertures and a dedicated optical system that maximizes the performance from the microscope’s 405 nm semiconductor laser, the OLS5000 system can capture the profile of a cut with a deeply plunging slope. Using the stitching mode, you can capture data for the cut beyond the microscope’s field of view. In addition to observation, the microscope also enables quantitative evaluation, including measurement of the width or length of the cut using high-precision data, which is effective for quality control.

Images

(1) Vent hole

Vent hole


(2) Microscopic imagery (Objective 10 × 5 × 1 lens lamination; effective field of vision: 5860 µm × 1260 µm)

icroscopic imagery 1

Microscopic imagery 2


(Objective 20×; effective field of vision: 640 µm)

Microscopic imagery 3

Olympus IMS

Products Used for This Application

The LEXT™ OLS5100 laser scanning microscope combines exceptional accuracy and optical performance with smart tools that make the system easy to use. The tasks of precisely measuring shape and surface roughness at the submicron level are fast and efficient, simplifying your workflow and delivering high-quality data you can trust.

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