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MultiScan MS5800 for Tube Inspection

MultiScan MS 5800 for Tube Inspection

MultiScan MS 5800 for Tube Inspection

Multi-technology system that offers eddy current, magnetic flux leakage, remote field and IRIS ultrasound technologies.

The MultiScan MS5800 is a multi-technology system offering these technologies:

  • Eddy Current
  • Magnetic Flux Leakage
  • Remote Field
  • IRIS Ultrasound

MS 5800E
Tube Inspection with Eddy Current Testing (ECT)

MS5800

  • Condensers
  • Feedwater heaters
  • Heat exchangers
  • Air conditioners

Eddy Current Diagram

Eddy current testing is a noncontact method used to inspect nonferromagnetic tubing. This technique is suitable for detecting and sizing metal discontinuities such as corrosion, erosion, wear, pitting, baffle cuts, wall loss, and cracks in nonferrous materials.

Eddy Current Diagram

  • Two coils are excited with an electrical current, producing a magnetic field around them. The magnetic fields penetrate the tube material and generate opposing alternating currents in the material. These currents are called eddy currents.
  • Any defects that change the eddy current flow also change the impedance of the coils in the probe.
  • These changes in the impedance of the coils are measured and used to detect defects in the tube.

MS 5800 computer screen

MultiScan MS 5800E Key Features

  • 4 simultaneous frequencies per input.
    This feature allows inspection speeds up to 2 m/s with 4 frequencies on absolute and differential channels, without signal distortion.
  • Electronic probe balancing.
    No separate external reference probe is required for absolute channel operation.
  • 4 ECT inputs and up to 64 multiplexed channels.
    The MultiScan™ MS 5800E can support a large number of ECT channels to perform array probe inspections. Compared to single-channel inspection, the array probe technology allows faster and easier surface coverage.

MS 5800U
Tube Inspection with Internal Rotating Inspection System (IRIS) for Ferrous and Nonferrous Materials

MS5800

  • Boilers
  • Feedwater heaters
  • Air coolers
  • Heat exchangers

IRIS

The ultrasonic IRIS option is used to inspect a wide range of materials including ferrous, nonferrous, and nonmetallic tubing. This technique detects and sizes wall loss resulting from corrosion, erosion, wear, pitting, cracking, and baffle cuts. Olympus digital IRIS inspection technology is used extensively as a prove-up technique for remote field testing, magnetic flux leakage, and eddy current inspections.

IRIS

MultiScan MS 5800U (IRIS) Key Features

  • Setup wizard
    Simplifies equipment calibration for different tube diameters and materials. The wizard also generates the reporting code for the inspection.
  • Real-time gain and gate controls
    UT settings can be modified during the C‑scan acquisition to quickly optimize signal detection.
  • Real-time and continuous color C-scans
    Reduces missed flaws with C-scan displays. Enhance the quality and appearance of your reports by including color maps and cross-section views of defects.
  • Full tube-length recording
    Used to analyze data offline and assess results with the customer.

MS 5800R
Tube Inspection with Remote Field Testing (RFT)

MS5800

  • Boilers
  • Feedwater heaters
  • Carbon steel heat exchangers

RFT

Remote field testing (RFT) is being used to successfully inspect ferromagnetic tubing such as carbon steel or ferritic stainless steel. This technology offers good sensitivity when detecting and measuring volumetric defects resulting from erosion, corrosion, wear, and baffle cuts.

Olympus remote field probes and the MultiScan™ MS 5800 are used to successfully inspect heat exchangers, feedwater heaters, and boiler tubes, around the world.

Tube Inspection with Near Field Testing (NFT)

  • Air coolers
  • Carbon steel heat exchangers

RFT

The near field testing (NFT) technology is a rapid and inexpensive solution intended specifically for fin-fan carbon-steel tubing inspection. This new technology relies on a simple driver-pickup eddy current probe design providing very simple signal analysis.

NFT is specifically suited for the detection of internal corrosion, erosion, or pitting on the inside of carbon steel tubing. The NFT probes measure lift-off or "fill factor" and convert it to amplitude-based signals (no phase analysis). Because the eddy current penetration is limited to the inner surface of the tube, NFT probes are not affected by the fin geometry on the outside of the tubes.

Tube Inspection with Magnetic Flux Leakage (MFL)

  • Feedwater heaters
  • Air coolers
  • Carbon steel heat exchangers

MFL

Magnetic flux leakage (MFL) is a fast inspection technique, suitable for measuring wall loss and detecting sharp defects such as pitting, grooving, and circumferential cracks. MFL is effective for aluminum-finned carbon steel tubes because the magnetic field is almost completely unaffected by the presence of such fins.

MultiScan MS 5800R Key Features (RFT)

  • RFT with up to four different frequencies and real-time mixes.This feature allows more flexibility for mixing and defect validation. The detection and sizing of flaws at the support plate becomes easier with multifrequency inspections and dual-driver operations.
  • RFT with frequencies ranging from 20 Hz to 250 kHz.
    The high frequency available with the MultiScan MS 5800R™ extends the RFT inspection to thin materials with low permeability, such as the stainless steel 400 series and other ferromagnetic alloys.

EC/RFT/MFL/UT
Setup wizard Easy configuration for tube inspection with conventional probes
Automatic calibration Simultaneous calibration of all channels and depth curves
Data file storage Any PC-compatible media
Printing Screen dump, acquisition, and setup reports to any Microsoft® Windows XP®-compatible printer
UT
Measurement mode Wall thickness: IRIS (immersion)
Setup display A-scan
Profilometry display Wall thickness, ID and OD color C‑scans, B-scan for tube circumferential cross section and axial section
Cursors Cross-section cursors and manual pit-sizing cursors
Measurement Wall loss (%), remaining wall, and statistics on tube geometry (minimum, maximum, average)
Software Requirements
Operating system Microsoft Windows XP Pro
Hardware requirements 2 GHz Pentium® with 2 GB RAM, 1 GB of free space on a hard disk, 1024 × 768 display resolution
General
Power 120 VAC or 220 VAC ±10%, automatic selection, 48 Hz to 63 Hz
Size (excluding handle) 45 cm x 30 cm x 22 cm
Weight Maximum weight with all modules installed: 12.8 kg
Environment -20°C to 45°C operating ambient, -20°C to 70°C storage; 95% relative humidity, noncondensing
Computer interface 100Base-T Fast Ethernet
Eddy current testing
Probe inputs 4 independent differential inputs and up to 64 multiplexed inputs (16 time slots)
ECT channels 16 simultaneously (4 inputs x 4 frequencies)
256 in super-multiplexed mode (with 16 time slots)
Number of frequencies Up to 8 frequencies
Frequency range Adjustable from 20 Hz to 6 MHz
Acquisition rate 40 kHz per channel (in conventional mode)
14 kHz divided by the number of time slots (in multiplexed mode or MFL)
Supported probes Universal connector supports all standard differential and absolute bobbin, impedance, transmit-receive, and rotating probes
(Adaptor cable might be required.)
Probe balancing True electronic probe balancing. No separate external reference probe is required for absolute channels.
Output voltage 20 Vp-p per generator (2 outputs)
Output current 1 A (peak)
Real-time alarms 8 independent alarms
Encoders 2 quadrature encoders and digital inputs
Remote field testing, near field, and magnetic flux leakage
Probe inputs 4 independent inputs for RFT/NFT
4 independent inputs for MFL
RFT/NFT channels 16 simultaneously (4 inputs x 4 frequencies)
MFL channels 4 simultaneously
64 in multiplexed mode
(4 inputs x 16 time slots)
Number of frequencies Up to 4 frequencies
Frequency range Adjustable from 20 Hz to 250 kHz
Acquisition rate 40 kHz per channel (in conventional mode)
14 kHz divided by the number of time slots (in multiplexed mode)
Supported probes Supports any differential and absolute probes with single exciter, dual exciters, dual pickup, near field, and magnetic flux leakage (Adaptor cable might be required.)
Probe balancing True electronic probe balancing
Output voltage 20 Vp-p per generator (2 outputs)
Output current 1 A (peak)
Analog output X and Y components of the first input
Real-time alarms 8 independent alarms
Encoders 2 quadrature encoders or digital inputs
Ultrasonic IRIS testing
Number of pulsers/receivers 1 channel in pulse-echo mode
System bandwidth 0.5 MHz to 25 MHz
Sampling rate 8 bit 100 MHz
Transducer frequencies 1 MHz to 20 MHz
Pulse repetition rate Up to 20 kHz
Dynamic gain (linear amplifier) 70 dB, 1 dB steps
A-scan length 32 to 8,092 points
Pulse voltage 50 V to 300 V, 1 V steps
High-pass filter None, 2, 5, 10 (MHz)
Data-acquisition synchronization Time, continuous, position, or external
Encoders 2 quadrature encoders and digital inputs (requires MultiView 6.1 or higher)
Hardware options (factory configurable)
5800-E Eddy current capability
5800-R Remote field, near field, and magnetic flux leakage capability
5800-1U 1 UT channel (IRIS)

MS 5800 Backpack

MS 5800 Backpack

The MultiScan™ MS5800 Backpack has been designed and manufactured with the comfort and safety of your operational staff in mind. It improves safety when the operator needs to carry inspection equipment on steps or in awkward places ensuring constant 3-point contact.

This backpack has been developed and tested in the field with the help of several service companies whose input has been used to precisely define the requirements for this unique product.

In an industry where safety and security is paramount, the MS5800 Backpack protects both your equipment and your staff.

Features

  • Designed with the operator in mind
  • Improves compliance with safety regulations by enabling 3-point contact
  • Offers improved protection to the instrument
  • Multiple pockets for carrying calibration tubes, documents, and accessories.
  • Velcro® loop for attaching coiled probes
  • Steel D-rings for hoisting
  • Robust Cordura construction
  • Padded shoulder straps
  • Side-carry molded handle
  • Rigid rubberized bottom for better load distribution and water resistance
  • Nonrusting hardware

MS 5800 Footswitch

MS 5800 footswitch

The MultiScan MS 5800 Footswitch (P/N: TA-FSW-001) is designed with the operator in mind. It allows the remote control and one-man operation of the Olympus MS 5800 inspection system. The footswitch functionality, integrated with MultiView™ 6.0 R7 software, is available to help the operator in many ways.

The MS 5800 Footswitch helps to maximize the efficiency of tube bundle inspections by reducing the overall inspection time and therefore, the equipment service downtime.

Features

  • Designed for one-man operation
  • Offers much easier and more flexible control of the inspection system
  • Offers a significantly reduced inspection and analysis time
  • Heavy-duty design that is suitable for harsh environments
  • Four switches that are mounted onto two boards to allow maximum flexibility: two switches to be used individually or all four switches to be used simultaneously.

CARTO Tube Inspection Software

MS 5800 Accessories -MPP-04 Airgun Pusher-Puller

MS 5800 Accessories -MS5800 Backpack

MS 5800 Accessories -MS5800 Footswich

MultiView Eddy Current and Ultrasound Acquisition and Analysis Software

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