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OmniScan MX2

OmniScan MX2 Flaw Detector

Phased Array Flaw Detector

The OmniScan MX2 phased array flaw detector with touch screen interface offers increased testing efficiencies and powerful software features, ensuring superior manual and advanced AUT application performance with fast setups, test cycles, and reporting. It is compatible with all existing phased array modules.

This second generation OmniScan MX2 increases testing efficiencies, ensuring superior manual and advanced AUT application performance with faster setups, test cycles, and reporting, in addition to universal compatibility with all phased array and ultrasound modules: past, present and future. Designed for NDT leaders, this high-end, scalable platform delivers true next-generation NDT performance.

The OmniScan MX2 offers a high acquisition rate and new powerful software features for efficient manual and automated inspection performance- all in a portable, modular instrument.

Faster Is Better!

Powerstart your day the right way with the OmniScan MX2. The OmniScan MX2 simplifies and speeds up the setup process with its new Weld Overlay software feature, so you can start testing immediately. Featuring the industry-standard phased array user interface with faster-than-ever performance, a bigger and brighter 10.4 in. screen, new and unique intuitive touch-screen capabilities, and faster data transfer, enabling you to get to your next inspection quicker.

More Rugged than Ever

The OmniScan MX2 is now designed for IP66, and built to withstand the drops, spills, and abuse that typically occur in the most demanding inspection environments.

More than an Instrument -A Solution Provider

The OmniScan MX2 is an important part of your inspection solution, and can be combined with other critical components to form a complete inspection system. Olympus offers a complete product range that includes phased array probes, scanners, analysis software, and accessories, all of which are integrated and packaged into rapidly deployable, application-specific solutions for quick returns on your investment. In addition, Olympus offers a high-quality calibration and repair service worldwide, which is backed by a team of phased array application experts to ensure that you get the support you need.

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Touch-Screen Interface

The revolutionary touch-screen interface offers simple and quick navigation, enhanced text input functions, and easier, faster cursor control and gate setup.

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Full-Screen Mode

The unique full-screen mode offers operators increased viewing comfort, in addition to better readability at a distance. This feature can be used in both acquisition and analysis mode.

Weld Overlay Wizard

The Weld Overlay Wizard facilitates the creation of industry-standard weld overlays for analysis assistance and volumetric flaw placement.

OS_PA_Weld_19.jpg

Bright 10.4 in. Screen

Screen_comparisons.gif

OmniScan MX bleu_100x15
OmniScan MX2 vert_150x15 50% larger screen
OmniScan MX bleu_100x15
OmniScan MX2 vert_200x15 100% brighter screen

Modular Instrument

Backward Compatible. Forward Compatible.
An Evolving Platform for your Growing Needs.

Designed to secure both your current and future phased array investments, the OmniScan MX2 can house any Olympus phased array module, including the reliable, field-proven models currently available, and the next-generation modules of the future. Its open architecture also supports future software updates and phased array module upgrades with configurations from 16:64M to 32:128 to ensure that your instrument evolves with your testing needs, and that you get the most from your investment.

Module Compatibility OmniScan MX2 OmniScan MX
OMNI-M-PA1664M
OMNI-M-PA1664
OMNI-M-PA16128
OMNI-M-PA32128
OMNI-M-PA32128PR
OMNI-M-PA3232 (200 V)
OMNI-M-UT
OMNI-M-ECT/ECA
Software Compatibility
MXU-3.X1
MXU-2.X setup and data files
TomoView 2.9R12 (or higher)1
TomoView Remote Control
1. Data file compatibility

Touch Screen

The bright 10.4 in. screen with its new, innovative, and revolutionary touch-screen interface improves browsing speed with its user-friendly gate, cursor, and display controls. In addition, the new on-screen text and value input makes devices like mice and keyboards unnecessary.

Menu Selection and Parameter Settings

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Tap once on the screen to quickly navigate through menus, submenus, and parameters.

Zooming and Panning

OS_PA_Weld_21.psd

The touch screen's zooming functions can be used to zoom in on a specific area.

OS_PA_Weld_21B.psd

In Zoom mode, swipe to pan the window contents.

Gate Selection and Movement

OS_PA_Touch_06B.psd

In Gate mode, tap and hold a gate to move it to a new position.

Cursor Selection and Movement

OS_PA_Touch_09B.psd

In Cursor mode, tap once on a cursor to select it. Double-tap on a position to move the cursor to the desired location.

Text and Value Input

OS_PA_Touch_12.psd

Double-tap on a parameter to bring up the keyboards or keypad on which values can be entered. Alphabetic and numeric keyboards are available.

Setup

OS_PA_Wizard_09.psd

Scan plan adjustment using the Focal Law Wizard.

OS_PA_Weld_29.psd

UT parameter adjustment using the touch-screen software keypad.

Group Wizard for All Essential Parameters

  • Material selection, with a database for shear and longitudinal velocities, and configuration of components for flat or curved surfaces.
  • A group copy option in the Wizard for fast creation of symmetrical two-probe inspections.
  • Wedge selection from a database of Olympus wedges.
  • Auto probe detection.
  • Scanner configuration with offsets, skews, and probe positions.
  • Wizard guidance for phased array, conventional UT, and TOFD channels.
  • Detailed interactive and illustrated help menu for every step in the Wizard.
  • Weld Overlay and RayTracing: step-by-step Wizard to configure the weld geometry.
Setup Speed
OmniScan MX bleu_100x15
OmniScan MX2 vert_150x15 50% faster
S-Scan and A-Scan Display Refresh Rate
OmniScan MX bleu_75x15
OmniScan MX2 vert_215x15 300% better

Calibration

OS_PA_Weld_32.psd

Sensitivity calibration for a defined section in a sectorial scan.

OS_PA_Weld_33.psd

Sensitivity calibration for all beams in a sectorial scan.

Code-Compliant Calibration

The Calibration Wizards ensure that every focal law in every group is the direct equivalent of a single-channel conventional flaw detector.

Calibration Wizards

  • Guide the user step-by-step through Velocity, Wedge Delay, Sensitivity, TCG, DAC, AWS, and DGS calibrations.
  • Enable experimental or theoretical sensitivity, and TCG curves based on two, three, or all beams for a real or interpolated calibration.
  • Offer a simple, easy-to-use interface that enables all focal laws to be visualized simultaneously for a particular calibration task.
  • Features an interactive help menu with detailed graphics and definitions, which is available in each step of each Wizard.

Acquisition

OS_PA_Weld_28.psd

Top: Data acquisition displaying TOFD.

Right: Data acquisition displaying two phased array channels and TOFD.

  • A scan menu for quick and easy configuration of inspection parameters for manual, one-line, raster, and helicoidal scans.
  • Multiple encoder modes, including Clock, Quadrature, and Clicker.
  • C-scan configuration for amplitude and position C-scans, and display setup.
  • Data storage options for full A-scans, S-scans, and/or C-scans.
  • Preconfigured display layouts for easy inspection preparation.
  • PRF auto adjustments for optimized, maximum speed, or manually-controlled settings.
  • Data storage options for flash card or USB media devices.
  • Real-time data acquisition displays, with the ability to rewrite data in both scan directions when using an encoder.
  • Easy to interface with encoded scanners.
  • Different gate-synchronization capabilities.
Pulse Repetition Frequency (PRF)
OmniScan MX bleu_120x15
OmniScan MX2 vert_200x15 40% better
Saving Inspection Data File to USB (speed)
OmniScan MX bleu_75x15
OmniScan MX2 vert_300x15 Up to 400% times better
Maximum File Size (Mb)
OmniScan MX bleu_100x15 160 Mb
OmniScan MX2 vert_200x15 300 Mb

Analysis

OS_PA_Weld_30.psd

Weld inspection display showing the position of indications in the RayTracing display.

  • An extensive display menu for preconfigured multigroup and multiprobe inspection layouts.
  • Data, reference, and measurement cursors for defect sizing and reporting.
  • Extensive Readings database for trigonometry, flaw statistics on axes, volumetric position information, code-based acceptance criteria, corrosion mapping statistics, etc.
  • All Readings are available online, and are also available off-line when full A-scans are saved in data files.
  • Linked displays for interactive analysis of A-scans, B-scans, S-scans, and C-scans for multigroup and multiprobe inspections.
  • Optimized preconfigured layouts for quick and simple length, depth, and height sizing of flaws for code-based or non-code-based inspections.
  • Interactive off-line gate repositioning.

Flawless Data Management

An SD Card is used to store data for easy transfer to a computer. The SD card can also be inserted and removed without having to reboot the unit. In addition, data can be transferred to external media using the USB 2.0 port. The OmniScan MX2 provides data transfer speeds up to 400% faster than the OmniScan MX (depending on the device used).

Reporting

OS_Report.jpg

The OmniScan MX2 is designed to inspect, analyze, and generate reports directly on the instrument, or off-line on a computer.

  • The reports created on the OmniScan include an indication table that can be customized with additional readings and comments specific to each indication.
  • RayTracing tools are included to represent indication positions on the weld profile.
  • Option to include a high-resolution image of the current display in the report.
  • The autogenerated report contains relevant parameters for the instrument, software, calibration, UT parameters, phased array parameters, scanner setup, and flaw reporting.
  • Up to eight readings from the original setup can be displayed using the touch screen's simple toggle operations.
  • Reports are stored and viewed on the instrument, and can also be saved as HTML documents for use on a computer.
  • Reports are fully customizable and come with several preconfigured templates.

OmniScan MX2 Mainframe Specifications

General
Overall dimensions (W x H x D) 325 mm x 235 mm x 130 mm
(12.8 in. x 9.3 in. x 5.1 in.)
Weight 5 kg (11 lb), including module and one battery
Data Storage
Storage devices SDHC card, most standard USB storage devices, or fast Ethernet
Data file size 300 MB
I/O Ports
USB ports 3
Speaker out Yes
Video output Video out (SVGA)
Ethernet 10/100 Mbps
I/O Lines
Encoder 2-axis encoder line (quadrature, up, down, or clock/direction)
Digital input 4 digital TTL inputs, 5 V
Digital output 4 digital TTL outputs, 5 V, 15 mA
Acquisition on/off switch Remote acquisition enabled TTL, 5 V
Power output line 5 V, 500 mA power output line (short-circuit protected)
Alarms 3 TTL, 5 V, 15 mA
Analog output 2 analog outputs (12 bits) ±5 V in 10 kΩ
Pace input 5 V TTL pace input
Display
Display size 26.4 cm (10.4 in.) (diagonal)
Resolution 800 pixels x 600 pixels
Brightness 700 cd/m2
Number of colors 16 million
Type TFT LCD
Power Supply
Battery type Smart Li-ion battery
Number of batteries 1 or 2 (battery chamber accommodates two hot-swappable batteries)
Battery life Minimum 6 hours with two batteries
Environmental Specifications
Operating temperature range 0 °C to 45 °C; 0 °C to 35 ºC with 32:128 PA
(32 ºF to 113 ºF; 32 ºF to 95 ºF with 32:128 PA)
Storage temperature range -20 °C to 60 °C (-4 ºF to 140 ºF) with batteries
-20 °C to 70 °C (-4 ºF to 158 ºF) without batteries
Relative humidity 0% to 85% noncondensing
No air intake; designed for IP66
Shockproof rating Drop-tested according to MIL-STD-810G 516.6

Phased Array Module Specifications (Applies to OMNI-M-PA32128)

General
Overall dimensions (W x H x D) 244 mm x 182 mm x 57 mm
(9.6 in. x 7.1 in. x 2.1 in.)
Weight 1.2 kg (2.6 lb)
Connectors 1 OmniScan connector for phased array probes
Number of focal laws 256
Probe recognition Automatic probe recognition
Pulser/Receiver
Aperture 32 elements
Number of elements 128 elements
Pulser
Voltage 45 V or 90 V per element
Pulse width Adjustable from 30 ns to 500 ns, resolution of 2.5 ns
Pulse shape Negative square wave
Output impedance Less than 30 Ω
Receiver
Gain 0 dB to 74 dB, maximum input signal 1.25 Vp-p
Input impedance 50 Ω
System bandwidth 0.53 MHz to 21 MHz (-3 dB)
Beamforming
Scan type Sectorial and linear
Group quantity Up to 8
Active elements 32
Elements 128
Data Acquisition
Digitizing frequency 100 MHz (10 bits)
Maximum pulsing rate Up to 10 kHz (C-scan)
Data Processing
Number of data points Up to 8,000
Real-time averaging 2, 4, 8, 16
Rectifier RF, full wave, halfwave +, halfwave -
Filtering Low-pass (adjusted to probe frequency), digital filtering (bandwidth, frequency range)
Video filtering Smoothing (adjusted to probe frequency range)
Data Visualization
A-scan refresh rate Real time: 60 Hz
Data Synchronization
On internal clock 1 Hz to 10 kHz
On encoder On 1 or 2 axes
Programmable Time-Corrected Gain (TCG)
Number of points 16 (1 TCG curve per channel for focal laws)
Alarms
Number of alarms 3
Conditions Any logical combination of gates
Analog outputs 2


OmniScan MX2 Product Overview

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