Inspection & Measurement Systems

Advanced NDT Solutions

PV-200

Phased Array and TOFD Inspection Solution

The PV-200 is an advanced, automated weld inspection solution (AUT). Combines acquisition unit (OmniScan), scanner, encoder, and software. Designed to meet the productivity requirements of construction welding in petrochemical and power-generation industries. PA, TOFD, UT, creeping wave.

Olympus has developed a versatile phased array solution for weld inspections. The PV-200 solution uses a variety of techniques to achieve a productive and efficient inspection. Phased array technology allows the scanner to adapt to different weld inspections without changing the probe position. This dramatically reduces setup time and eliminates many of the mechanical components needed with conventional ultrasonic probes. Fewer mechanical parts means fewer mechanical failures.

  • Fast setup without manual probe adjustment
  • Easy adjustment of ultrasonic parameters
  • Smaller, more versatile scanners easily adjust to different weld configurations.
  • Complete weld coverage in a single pass

The PV-200 solution brings together an Olympus acquisition unit, scanner, probes, and software tailored to your needs. The acquisition unit controls all the multielement-probe channels. The software is equipped with a dedicated calculator that guides you when changing beam angles, depth, and focus without moving the probe. Length and depth sizing for code acceptance /rejection is performed at the time of the inspection and results are recorded rapidly.

PV-200 attributes

  • Inspect immediately after welding to help you monitor the welding process.
  • Detect and size vertical defects using TOFD and tandem techniques (requires instrument with P-R option).
  • Maximize the probability of detection (POD) with controlled focusing.
  • Create an automatic setup procedure for any weld profile.
  • Reduce data analysis and reporting time.
  • Many inspection parameters such as weld profile are accommodated in software offering improved flexibility.

PV-200 Applications

  • Wind tower construction
  • Pressure vessel construction
  • Structural construction welding
  • In-service weld inspection
  • Inspection of carbon steel, austenitic, and dissimilar welds
  • Inspection of circumferential and long-seam welds

PV-200 Specifications

Part thickness: 8 mm to 100 mm
Part diameter: 100 mm up to flat
Part material: carbon steel and austenitic steels

Available Scanners for PV-200 solution

WeldROVER
HSMT-Compact
CHAIN
HSMT-Flex

PV100

Phased array channels for full volumetric weld coverage

PV100

TOFD channel for additional volumetric coverage

PV100

Combining PA and TOFD offers complete coverage of the weld.

PV-200 Options

Options are identical to those of the PV-100 described on page 4:

  • Umbilical cables
  • CFU03 - Electrical couplant-feed unit
  • WTR-SPRAYER-8L - Manual couplant-feed unit
  • TRPP-5810 - Remote pulser/preamplifier for TOFD inspections
  • Panametrics 5682 - Preamplifier for TOFD inspections

Standard Inclusions

Contents of the PV-200 kit are configured depending on the thickness and material of the parts to inspect.

Typically a PV-200 kit consists of the following:

  • OmniScan PA acquisition unit (16:128 or 32:128)
  • UT probes and wedges
  • PA probes and wedges
  • Industrial scanner
  • Encoder
  • Umbilical cable
  • Preamplifier
  • Irrigation system
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