Ultraschall-Prüfgeräte

IRIS Sensoren

Sonde_Tube_IRIS_TUX_XS_03.psd

Diese im Innern von Rohren rotierenden Prüfgeräte sind gut geeignet für die Rohrprüfung in der Petrochemie und in gewissen Anlagenteilen von Kraftwerken. Sie tasten die Innenseite von Rohren mit einem Ultraschallbündel spiralig ab, woduch die gesamte Länge des Rohrs geprüft wird. IRIS-Prüfköpfe arbeiten im Impuls-Echomodus und messen Wanddicke, Wanddickenreduzierung und Fehlerausrichtung in einem Innendurchmesserbereich von 0,5 Zoll bis 3 Zoll.

Various components are necessary to "build" an IRIS probe. The components are interchangeable and must be chosen according to the tube dimensions.

To build an IRIS probe, the following components are necessary:

  • Turbine head (TUA)
  • Ultrasound transducer (TUB)
  • Centering device (TUC)
  • Probe cable (TUD).

TUA -Turbine heads

Sonde_Tube_IRIS_TUA-170.psd

IRIS turbines are propelled by water pressure to make them rotate at approximately 40 r/s. They include a 45° angled mirror that deflects the ultrasonic beam towards the tube wall.

Part Number Item Number Description
TUA-120 U8780157 12 mm (0.47 in.) IRIS turbine
TUA-170 U8780158 17 mm (0.67 in.) IRIS turbine

TUB - Ultrasound transducers

Sonde_Tube_IRIS_TUB-254_01.psd

IRIS transducers are focused immersion transducers with an external diameter of 3/8 in. (9.53 mm) and an element diameter of 1/4 in. (6.35 mm). They are available in 3 different central frequencies and 2 focal lengths.

Part Number Item Number Description
TUB-254-10M U8280001 1.0 in. (25.4 mm) focal length, 10 MHz
TUB-254-15M U8280002 1.0 in. (25.4 mm) focal length, 15 MHz
TUB-254-20M U8280003 1.0 in. (25.4 mm) focal length, 20 MHz
TUB-381-10M U8280004 1.5 in. (38.1 mm) focal length, 10 MHz
TUB-381-15M U8280005 1.5 in. (38.1 mm) focal length, 15 MHz
TUB-381-20M U8280024 1.5 in. (38.1 mm) focal length, 20 MHz

TUC - Centering devices

Sonde_Tube_IRIS_TUX_XS_03.psd

Part Number Item Number Description Extent (Tube ID)
TUC-XS U8780162 Extra-small IRIS centering device 0.45 in. to 0.71 in. (11.4 mm to 18.0 mm)
TUC-SM U8780161 Small IRIS centering device 0.71 in. to 1.0 in. (18.0 mm to 25.4 mm)
TUC-MD U8780160 Medium IRIS centering device. The TUC-MD comes with an additional flexible rod that can be used in the centering device for boiler bend applications. See "IRIS-FLEXROD" accessory description on page 35. 0.96 in. to 1.65 in. (24.4 mm to 41.9 mm)
TUC-LG U8780159 Large IRIS centering device. The TUC-LG comes with an additional flexible rod that can be used in the centering device for boiler bend applications. See "IRIS-FLEXROD" accessory description on page 35. 1.5 in. to 3.0 in. (38.1 mm to 76.2 mm)
TUC-MD-FLEX U8280250 Medium IRIS centering device mounted on flexible rod.
TUC-LG-FLEX U8280251 Large IRIS centering device mounted on flexible rod.

TUD - Probe cables

Sonde_Tube_IRIS_TUD-N_01.psd

IRIS probe cables have two functions: they supply the water pressure required by the turbine; and they carry the ultrasonic signal with the use of a small coaxial cable. The coaxial cable has a Microdot connector on the probe end and a BNC connector on the instrument / pump end. The water is supplied by the pump through a quick-connect 1/8 in. brass fitting.

Part Number Item Number Description
TUD-N20 U8800530 IRIS probe cable, 20 m (65 ft)
TUD-N30 U8800532 IRIS probe cable, 30 m (100 ft)
TUD-BNC U8800529 BNC to BNC signal cable, 3.7 m (12 ft)
TUD-LEM U8800511 BNC to LEMO signal cable, 3.0 m (10 ft)
Part Number Item Number Description Comments / Specifications
IRIS-FLEXROD U8780156 Flexible rod for centering devices TUC-MD and TUC-LG 45° maximum bend angle between rods. One IRIS-FLEXROD comes with the TUC-LG centering device.
IRIS-FLOOD U8780145 IRIS flood tube adaptor For 3/4 in. (19.05 mm) and 1 in. (25.4 mm) OD tubes
IRIS-FILTER U8780144 Water filter unit and hose Comes with one 1/2 in. hose, 25 ft length with 3/4 in. brass fittings
IRIS-WP110 U8780146 Water pump, submersible, 110 V, 60 Hz Dimensions (L × ∅): 63,5 cm × 10 cm (25 in. × 4 in.)
Weight: 12.8 kg (28 lb)
Comes with one 1/2 in. hose, 25 ft length with 3/4 in. brass fittings
IRIS-WP220 U8780147 Water pump, submersible, 220 V, 50 Hz Dimensions (L × ∅): 84 cm x 8 cm (33 in. × 3 in.)
Weight: 6 kg (13 lb)
Comes with one 1/2 in. hose, 25 ft length with 3/4 in. brass fittings
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